Chapter 4

Achieving Quality Production

Why quality matters and how quality control, quality assurance and TQM help a business meet customer standards.

Why quality matters

Quality means a good or service meets the standards that customers expect. Good quality builds a strong reputation, encourages repeat purchases and lets a firm charge a higher price. Poor quality leads to complaints, returns, refunds and lost customers, which is costly and damages the brand.

Key idea

Quality is about meeting customer expectations reliably. The cost of getting it wrong — waste, reworking and lost sales — is usually greater than the cost of preventing faults in the first place.

Two approaches to quality

Quality control (QC) checks products at the end of the production process and removes any that are faulty. It is simple, but faults are found only after resources have been used, so waste still occurs.

Quality assurance (QA) builds checks into every stage so that mistakes are prevented as work goes along. Workers take responsibility for their own quality, which can reduce waste and improve morale.

Quality controlQuality assurance
Inspection at the endChecks at every stage
Faults found lateFaults prevented early

Example

A phone maker adopts total quality management (TQM): every employee, from design to delivery, is responsible for quality. Fault rates fall and fewer phones are returned, protecting the firm's reputation.

Consequences of quality

High quality supports a strong unique selling point and customer loyalty. Poor quality raises costs through waste and can lead to legal action if products are unsafe.

Remember

  • QC = inspect at the end; QA = prevent faults at every stage.
  • TQM makes quality everyone's responsibility.
  • Preventing faults is usually cheaper than correcting them.

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